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Dairy

The leading Milk, Cheese and Dairy product manufacturers rely on Wonderware to help manage preparation, making/batching and packaging operations; resulting in better manufacturing performance, quality and productivity. Dairy product processors face many different challenges, such as ensuring consistently high quality, scrupulous hygiene, increasing agility, fulfilling increasingly demanding regulatory requirements and at the same time with cost reduction. Wonderware solutions allow monitoring and controlling quality in real-time, improving product consistency and compliance.

Wonderware solutions in Dairy also help improve performance, and create the opportunity to automate batches for consistent quality and accurate ‘to plan’ production times, with everything being recorded as it happens for full and detailed traceability recordas well as performance, and the opportunity to automate batches for consistent quality and accurate ‘to plan’ production times, with everything being recorded as it happens for full and detailed traceability records. A Dairy-wide plant information system can be created which will improve business transparency and subsequently improve efficiency.

Deployed on Wonderware System Platform, built on ArchestrA technology – Wonderware Dairy solutions enable ‘perfect orders’ and lead time reductions, increased agility through shorter setup times, smaller lots and faster replenishment as well as improved OEE.

Key Benefits

  • Improved customer satisfaction through greater quality and consistency of products and processes
  • Improvement of ‘on time delivery in full’
  • Compliance with regulatory frameworks for hygiene and easy access to traceability information
  • Automatic HACCP monitoring 24/7/365, reducing the risk of recall
  • Increase security and compliance with process, specification and recipe enforcement
  • Standards-based integration to existing ERP business systems
  • Scalable functionality so that a solution can be deployed to suit your particular business
  • Factory wide energy data which is linked to process and batch data for energy reduction programmes.

Key Capabilities

  • Intuitive operator displays
  • Maintain quality standards
  • OEE, downtime and production performance tracking
  • System Platform templates – line and equipment
  • Preparation, make/batch and package modules
  • Monitor asset utilization

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